INDUSTRIAL INTERNET OF THINGS
Gli ambienti industriali di oggi si stanno evolvendo: impianti, macchine e dispositivi intelligenti sono sempre più connessi tra loro e con servizi cloud. Questo processo si riferisce alla definizione di "Internet delle Cose industriale" (IIoT).
Al fine di garantire una transizione sicura ed altamente estendibile a Industria 4.0, ogni azienda deve tenere conto di ciascuno di questi aspetti:
Garantire la disponibilità della comunicazione dei dati e la larghezza di banda
Gestire i database e la loro configurazione
Utilizzare adeguate tecnologie di monitoraggio e manutenzione per i sistemi correlati
Gestire la sicurezza delle informazioni e la privacy
Prevedere automaticamente aggiornamenti software / firmware e patch di sicurezza
Integrare soluzioni di raccolta e registrazione dati
Microtecna è in grado di gestire tutti questi aspetti ed aiutare a creare il miglior ambiente IIoT per ogni società.
Heavy Boxes Packaging Line
Technologies: WEB, IPC, PLC, RDBMS, WINDOWS, FIELDBUS, SENSORS, ACTUATORS
Keywords: PACKAGING, PDA, TRACEABILITY, CONDITION MONITORING, STATISTICS, ERP/MES INTEGRATION
Smart robot-based packaging line fully integrated with the customer logistics and MES platform.
The system is capable to handle boxes up to 100 Kg and store them in a dynamic warehouse. When necessary the boxes are palletized, the pallet is filmed and transferred to an AGV (or manual operator).
The platform stores all the data in hi-performance databases and offers extended process control and traceability features, condition monitoring, statistical and quality analysis.
HVAC System for Pharma
Technologies: WEB, IPC, PLC, RDBMS, WINDOWS, FIELDBUS, SENSORS, ACTUATORS
Keywords: PROCESS CONTROL, PDA, TRACEABILITY, CONDITION MONITORING, STATISTICS, ERP/MES INTEGRATION, CFR21/11
Fully extensible Hybrid Platform (PLC/IPC) capable to control and supervise factory HVAC in pharma contexts.
The system is entirely realized using modular industrial field components connected via deterministic ethernet-based fieldbuses.
A web-based application can be used from multiple sources as user interface (CFR21/11).
Each field node automatically performs process data acquisitions. The platform stores all the data in hi-performance databases and offers extended process control and traceability features, condition monitoring, statistical and quality analysis. This platform can be fully integrated with existing ERP/MES applications.
PDA & CNC Programs Management Platform
Technologies: WEB, IPC, PLC, RDBMS, WINDOWS, FIELDBUS, SENSORS
Keywords: PDA, TRACEABILITY, CONDITION MONITORING, STATISTICS, ERP/MES INTEGRATION, LOGISTICS, QUALITY
Fully extensible Hybrid Platform (PLC/IPC) capable to manage process data acquisitions and CNC-machines programs inside complex industrial environments.
This platform is entirely integrated with production machines via fieldbuses, sensors (on old machines) and acquisition nodes in order to automatically perform process data acquisitions. CNC programs can be easily organized using the system as a repository and can be automatically dispatched to single machines. The system offers a web-based user interface. The platform stores all the data in hi-performance databases and offers extended process control and traceability features, condition monitoring, statistical and quality analysis. This platform can be fully integrated with existing ERP/MES applications.
Warehouse Picking Collaborative System
Technologies: WINDOWS, IPC, PLC, RDBMS, FIELDBUS, AGV
Keywords: PICKING, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA
A smart integrated solution to manage the part-picking process in order to supply multiple production lines.
Given the extreme differences between parts sizes, this operation is performed by human workers. The system automatically sinchronize the joblists from MES and creates an optimized picking schedule for each distributed warehouse and connected operator. Operators, guided by proper blinking lights and screens, pick-up the required parts and place them inside proper containers (with light indicators and touch-screens) on AGVs. In the end the vehicles manage the parts deployment to the production lines and the system notifies the processed data to MES.
Automatic Screw Tightening System
Technologies: WINDOWS, IPC, PLC, RDBMS, FIELDBUS, SENSOR, ACTUATOR
Keywords: SCREWING, QUALITY, TRACEABILITY, PROCESS CONTROL, MES INTEGRATION, PDA
A smart integrated solution to manage the screwing process on production lines.
Once the tasks are loaded from the MES (tailored by Microtecna), an hybrid system (PLC/IPC) guides operators using a Poka-Yoke approach on multiple touch-screens. The system controls external screwing devices in real-time and stores all the data on an internal database. Once each operation is finished all the data are synchronized with MES to guarantee fully traceability of the screwing process.
Process & Energy Monitoring Platform
Technologies: DCS, PLC, RDBMS, LINUX, SENSORS, FIELDBUS
Keywords: PRODUCTION, QUALITY, CONDITION MONITORING, PDA, PROCESS CONTROL, ENERGY
Integrated production and energy monitoring system tailored to optimize consumptions and reduce product-related costs.
This solution gathers large amounts of data from third-party machines and PLCs and automatically correlates them in order to calculate KPIs that provide critical informations for optimizing production recipes in real-time and perform condition monitoring on single machines.
Glass Processing Lines Management Platform
Technologies: WINDOWS, IPC, PLC, RDBMS, RFID, BARCODE, SENSORS, FIELDBUS
Keywords: PROCESS CONTROL, PDA, CONDITION MONITORING, TRACEABILITY, MES INTEGRATION
Hybrid Modular Platform (PLC/PC) created to transform single glass-processing machines in a full-automatic line.
The system can be integrated with external ERP/MES and CAD/CAM in order to synchronize all the informations about job-lists and CNC programs to process on each glass instance. This solution reduces the operators efforts to minimum and manages all machines operations automatically. It is also able to perform PDA and condition monitoring activities.
Electric Transformers Winding Lines Manager
Technologies: WINDOWS, IPC, RDBMS, FIELDBUS
Keywords: QUALITY, TRACEABILITY, PROCESS CONTROL, MES, PDA, CONDITION MONITORING
An IT solution tailored in order to automatically manage electric transformers production’s processes.
The system is composed of a central server, multiple client nodes and a terminal node on each machine. It’s main functionalities are the creation and automatic deployment of recipes and production orders, process data acquisition, traceability and machines’ condition monitoring.
Metallurgical Measurement Platform
Technologies: ARM, RTOS, SENSORS, SAFETY, ENCRYPTION, WEB, RDBMS, WINDOWS, WIFI
Keywords: HARSH ENVIRONMENTS, TRACEABILITY, PLUG N’ PLAY, QUALITY
Compact and smart platform able to perform real-time measurements of various physical quantities related to metallurgical processes. Based on custom electronics created and certified for harsh environment, this platform can perform tests and automatically store the acquired data inside a unique database. Data communication and storage are encrypted in order to guarantee the maximum safety. Operators can easily access the platform from notebooks of smartphones using a web-based interface.